PRIMARY FUNCTION:
Diagnose and determine cause and location of failures and malfunctions and perform the operations necessary to repair, rebuild, replace equipment, components and systems on machine tools, equipment, stationary engines, rolling stock, electromechanical welding machines (tube weld fixtures), tube expanders, robotic plasma shape cutting machines, hydrostatic pressure test systems, high pressure media blast and paint delivery systems, paint abatement systems, mechanized material handling carts, mechanized assembly fixtures, ovens, furnaces, steam clean systems, and other mechanical drive, hydraulic and pneumatic systems used in production where methods, tools and instructions are normally not provided.
(Note: scope is limited to installation, assembly or removal and replacement of systems and components. This does not include performing fabrication work related to implementation of design changes driven by new special tool drawings or existing revisions)
TOOLS AND EQUIPMENT:
Machine tools, such as lathe, mill, drill press and power saw. Automatic testing instruments, such as dwell, tachometer, timing light and volt meter. Various hand tools and measuring instruments, such as, wrenches, torque wrench, micrometers, dial indicators, theodolite, optical beaming equipment, laser interferometer, safety equipment, etc.
MATERIAL:
Ferrous and non‑ferrous materials, pipe, bearings, lubricating and cooling liquids, automobiles, trucks, fork trucks, stationary engines, locomotives and mobile cranes. Various manual and CNC/DNC machine tools, hydraulic systems, replacement parts, engines, transmissions, differentials, batteries, etc.
DIRECTION OF OTHERS:
Direct others assigned to help.
WORKING PROCEDURE:
THE FOLLOWING ARE THE USUAL MAJOR JOB DUTIES BUT THIS DESCRIPTION DOES NOT PRECLUDE THE PERFORMANCE OF OTHER DUTIES BY THE INCUMBENT, NOR THE QUESTION BEING RAISED ON THE PROPER RATE FOR THE ASSIGNMENT.
1. Receive work assignment from supervision.
2. Read and follow safety regulations, work authorizations, specifications and service manuals.
3. Assist in diagnosing equipment, component and system failures and malfunctions and identify defective parts. Use special test equipment as required.
4. Remove and replace defective parts or make or repair parts by setting up and operating various
machines to turn, bore, drill, mill and tap to size.
5. Repair pumps. Fill with oil or other fluids as required.
6. Level, scrape and align ways, beds and spindles and realign tailstocks. Make, install and scrape
bearings requiring precise and accurate workmanship.
7. Maintain inventory of frequently used parts, such as, bearings, seals, plugs, hoses, clamps, wire
valves, water pumps, voltage regulators, fluids and fittings.
8. Maintain and repair lubricating, hydraulic and cooling systems oh machine tools, equipment,
stationary engines and rolling stock by checking and replenishing fluid, setting and adjusting for proper flow rates and performance.
9. Check machine, equipment and stationary engines for proper operation in accordance
with preventative maintenance programs and schedules.
10. Check work, fits, wear and operation using measuring instruments, tools, gauges, etc.
11. Mount and level machines tools by placing on previously located studs by shimming under pads as required.
12. Maintain tools, equipment and work area in a clean and orderly condition.
13. Make proper time charge entries and record data as required.
14. Perform work of equal or lower classification as required.
This is a union position.
Basic Qualifications
Preferred Qualifications: